<VV> Front Spring Replacement

[FrankDuVal]

Or, don't risk damaging the boot and use the two hammers like the shop 
manual says. You don't tap the joint with a hammer, you use two large 
hammers (24 to 40 ounces) and pop the joint like a zit! I know, not the 
best words to write, but it does convey the procedure! This is not a two 
year old car anymore. Sometimes I need to haul off and hit it with all 
my might, but even the rusty ones come apart with the two hammer method. 
I've gotten the fork stuck on rusty ones. If you can hit both hammers at 
the same time on opposite sides, that gives the best results. But, 
usually there is not enough room to do that, so one hammer is wedged 
into position and the other one is swung.

Leave nut on threads, loose a few turns, as you WILL hit them!

Tie rod rubber seals are available, but ball joint seals are not. If you 
find a source, please post here.

It is usually possible to pry the backing plate away from the lower ball 
joint with a large pry bar. It does take force. Taking the two bolts out 
was probably easier.

Frank DuVal

On 5/26/2020 6:17 PM, R via VirtualVairs wrote:
> When using the Fork you can save the rubber boot by greasing the fork first and then insert the fork flat side toward the boot making sure the fork rides over the top of the boot.
>
>
> RCS
>
> On May 26, 2020, at 5:13 PM, Bill H. via VirtualVairs <virtualvairs at corvair.org> wrote:
>
>                                                                                                          B"H
> Hi everyone...hope you're all staying healthy and happy :)
> Last week I finally decided to replace the saggy front springs on my 66 Monza.  What a job, I was sore for days afterward :(
> In any case, the Corvair Shop Manual says you should drop the lower control arms by undoing the lower ball joint (excuse me, "Spherical Joint" which relaxes the spring.  It also instructs you to remove the shock absorber and undo the stabilizer bar bracket.  But after following that procedure,  I was still unable to get the lower control arm to drop all the way down.
> What I had to do was to unbolt the 2 bolts that hold the steering knuckle to the brake backing plate, then it dropped.  However the shop manual makes no mention of undoing those 2 bolts.
> They also instruct you to tap on the joint with a hammer.  I can't for the life of me figure out how to get a hammer in there to "tap on the joint," I ended up using a front-end fork to separate the joint from the backing plate.
> Has anyone else had the same experience?  I'm curious.  By using the fork I tore the rubber grease retainer so I'm probably going to have to drop the whole kit and kaboodle again!
> Best Wishes and thanks folks...Bill Hershkowitz66 Monza Sport Sedan