<VV> Has anybody made a plastic rear window for a LM?

John Beck jb30343 at windstream.net
Sat Aug 8 11:34:49 EDT 2020


You can bend polycarbonate (Lexan) cold.  It takes a fair amount of 
force but the material will take a pretty sharp bend without any 
damage.  I've done ~30 degree ~1/2" radius bends in 1/4" material using 
a press brake at room temperature.  --J.B.

Bryan Blackwell via VirtualVairs wrote:
> Hi Chuck,
>
> I wonder if a good heat gun would help the process along and have less risk of major deformation.
>
> --Bryan
>
>> On Aug 7, 2020, at 8:26 PM, Charles Sadek via VirtualVairs <virtualvairs at corvair.org <mailto:virtualvairs at corvair.org>> wrote:
>>
>> I used Lexan-polycarbonate is required for a race car. For the rear, 1/8th" (?) allowed. I used a glass back glass/rear window for my pattern and buck. Black plastic under and surrounded the glass next to the garage in the sun. This for a heat absorber. Clamped Lexan on top of  glass, kept adding clamps letting sun and heat do the softening to bend to the glass. I don't recall how long it took but a few days as I didn't want to break the glass.
>> I am told one can bend Lexan with a careful application of a torch or propane if one could get a big enough (in area) flame. I have seen it done applying a torch to Plexiglas.
>> I wasn't able to bend a thicker front Lexan "windshield". I had to buy that already made.
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