<VV> Multiple Rust problems on My 66 Convertible- YIKES! Help!

[Joseph Robbins]

If the inner metal is solid, you should be OK . I highly recommend the
Clarks rocker panel, very heavy , nice price and perfect fit. Cut out the
old, POR15 everything you can reach and spot weld it in. There is no way to
do patch panels without wire welding them in for strength and security.

Joe Robbins
BBRT


-----Original Message-----
From: virtualvairs-bounces at corvair.org
[mailto:virtualvairs-bounces at corvair.org] On Behalf Of HallGrenn at aol.com
Sent: Tuesday, February 28, 2006 5:37 PM
To: virtualvairs at corvair.org
Cc: neil_ljl at yahoo.com
Subject: Fwd: <VV> Multiple Rust problems on My 66 Convertible- YIKES! Help!

In a message dated 2/28/2006 7:24:38 AM Eastern Standard Time, 
neil_ljl at yahoo.com writes:

> I'm not looking to make this a show car, just a safe and solid car I can 
> enjoy. If there are any methods of making the repairs without getting into

> complex welding and fabrication I need to hear about them.
> 
> Thanks!
> 
> Neil
> 

Having gone through one complete body redo (with a trusted body man--now 
dead) on a '65 Monza convertible I can only offer the following:

The convertible rockers have an inner reinforcing piece the length of the 
rocker.  Because this piece is so close to the outer rocker (the part that
is 
painted) it is easy for rust to begin in the small space in between the two.
I 
would cut open the rusty parts of the outer rocker just enough to inspect
the 
inner reinforcement.  If it isn't completely gone then you can clean it, put
on 
a rust eating coating of your choice and patch the outer rocker.  If the car

isn't sagging already there is probably enough left to salvage if you have
the 
time, money and patience.  I have heard from many that the convertibles also

had a heavier guage metal in the rockers though I can't swear that it is 
gospel.

Any rusty Corvair today is bound to be less rusty than what you will find in

five or ten years (barring that forgotten turbo Canadian Corsa with 
telescoping wheel, F41 suspension and quick steering that your great aunt
Edna is going 
to leave you).

And fixing your convertible will probably be cheaper than playing golf--plus

your kids will benefit from all the colorful language you will teach them.

Bob Hall
Group Corvair
'64 Brier
'65 Corsa
2 '68 Monzas